Towards Efficient Bio-Methanation: A Comparative Analysis of Disperser Designs and Process Optimization in Bubble Columns

This study aims to contribute to the optimization of bio-methanation in bubble columns, making it a more viable alternative to stirred tank reactors. The primary challenge to be addressed is the enhancement of mass transfer, which strongly depends on parameters such as bubble size and gas hold-up. Various disperser designs were examined in a 0.14 mm diameter column, comparing their performance in terms of bubble diameter distribution and gas hold-up. The results indicate that an optimized plate disperser featuring a porous structure outperformed other designs by maintaining high gas retention without significant coalescence. Additionally, newly developed plug-in dispersers allowed for counter-current flow operation, enhancing process flexibility. Commercially available porous pin dispersers produced smaller bubbles compared to the other designs, yielding high gas hold-ups at lower gas velocities. Correlations between disperser type and column design parameters were established, laying the foundation for apparatus optimization. The findings contribute to the development of digital twin models, facilitating the refinement of bio-methanation processes within bubble columns for increased efficiency.