Fast Development and Rapid Prototyping of a Compact Fast 3/2 Way Switching Valve

Andreas Plöckinger, Rudolf Scheidl, Bernd Winkler

Research output: Chapter in Book/Report/Conference proceedingConference proceedingspeer-review

Abstract

A fast 3/2 way solenoid actuated spool type switching valve and its fast development and rapid prototyping are presented. The valve features a very compact design for ease of integration, a nominal flow rate of 10 l/min @ 5 bar pressure loss, a switching time of approximately 1 ms, a powerful yet compact solenoid, and an integrated wave spring for spool actuation. The valve’s switching performance, in particular the magnetic force characteristics, were studied by extensive simulations. For a first feasibility check of the design, the valve was manufactured in ABS (Acrylnitril-Butadien-Styrol) by a 3D printer. To check the achievable switching time, the spool was manufactured in steel and the magnet as a laminated stack with a copper winding. The other valve components, however, were taken from the 3D printer plastic realization. First tests confirmed the concept, but showed that a somewhat larger magnet is required to achieve the intended short switching times.
Original languageEnglish
Title of host publicationProceedings of the 20th International Conference on Hydraulics and Pneumatics, Prague, Czech Republic
Pages137-143
Number of pages7
Publication statusPublished - Sept 2008

Fields of science

  • 203 Mechanical Engineering
  • 203015 Mechatronics

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